Download 2009 Mercedes-Benz C-Class C350 T-Modell (S204) BlueEFFICIENCY OEM Download Service & Repair Manual Software –

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Replacing the transmission output shaft on a Mercedes-Benz C-Class C350 T Modell S204 BlueEFFICIENCY can be a complex task, especially for someone with little mechanical experience. Read more about it and download the manual now……


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However, I’ll break it down into simple steps and provide an overview of what you need to do. Please remember, if you’re not comfortable with any part of this process, it’s best to consult a professional mechanic.

### Tools and Materials Needed:
1. **Basic tools**: Wrenches, socket set, screwdrivers, pliers.
2. **Jack and jack stands**: To lift the car safely.
3. **Transmission fluid**: To refill after the replacement.
4. **Replacement output shaft**: Make sure it’s the correct OEM part for your model.
5. **Shop manual or repair guide**: Helpful for specific torque settings and diagrams.

### Step-by-Step Guide:

#### 1. **Preparation:**
– **Safety First**: Park the car on a flat surface, turn off the engine, and engage the parking brake.
– **Disconnect the battery**: Always disconnect the negative terminal to prevent any electrical issues.

#### 2. **Lifting the Vehicle:**
– Use the jack to lift the rear of the car and then secure it with jack stands. Ensure the car is stable before working underneath it.

#### 3. **Removing the Drive Shaft:**
– Locate the drive shaft connected to the transmission.
– Use the appropriate socket to remove the bolts securing the drive shaft to the output shaft.
– Carefully slide the drive shaft out of the transmission. Be mindful of any seals or gaskets that may need replacing.

#### 4. **Accessing the Output Shaft:**
– Depending on your specific model, you may need to remove the transmission pan and fluid to access the output shaft fully. This might involve removing several bolts.
– Drain the transmission fluid into a pan to avoid spills.
– Remove any additional components that obstruct access to the output shaft, such as cross members or brackets.

#### 5. **Removing the Output Shaft:**
– Once you can access the output shaft, locate the retaining clips or bolts that hold it in place.
– Carefully remove these clips or bolts using the appropriate tools.
– Gently pull the output shaft out of the transmission. If it’s stuck, you may need to wiggle it a bit or use a soft mallet to dislodge it.

#### 6. **Installing the New Output Shaft:**
– Take the new output shaft and lubricate the seal with some transmission fluid to help it fit smoothly.
– Carefully insert the new output shaft into the transmission, making sure it fits snugly.
– Reinstall the retaining clips or bolts to secure the output shaft in place.

#### 7. **Reassembling Everything:**
– Reinstall any components you removed to access the output shaft, such as the transmission pan and drive shaft.
– Make sure all bolts are tightened to the manufacturer’s specifications, which can usually be found in a repair manual.

#### 8. **Refilling Transmission Fluid:**
– Refill the transmission with the correct typedownload Mercedes Benz C Class C350 T Modell S204 BlueEFFICIENCY OEM workshop manual and amount of fluid. Check the owner’s manual or a repair guide for specifics.
replace the transmission pan if it was removed.

#### 9. **Lowering the Vehicle:**
– Carefully lower the vehicle back to the ground using the jack.

#### 10. **Reconnect the Battery:**
– Reconnect the negative terminal of the battery.

#### 11. **Test Drive:**
– Start the car and allow it to idle for a few minutes.
– Check for any leaks underneath the vehicle.
– Take a short test drive to ensure everything is functioning properly.

### Final Thoughts:
This guide provides a general overview of the process for replacing the transmission output shaft. Because each vehicle can have specific procedures or requirements, consulting a service manual for your particular model is highly recommended. If at any point you feel uncertain or encounter difficulties, it’s wise to seek professional help to avoid potential damage to your vehicle.
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