Download KIA CARENS 1.6L FIRST Generation RS 1999-2006 Service Manual –

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Replacing the control arm on a KIA Carens 1.6L (First RS) involves several steps and requires specific tools. go here for more information on the download manual…..


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Below is a detailed description of the tools needed and the step-by-step process for the replacement:

### Tools Needed:

– **Jack and Jack Stands**:
– Used to lift the vehicle securely off the ground for access to the control arm.

– **Wheel Chocks**:
– Placed behind the rear wheels to prevent the vehicle from rolling while elevated.

– **Lug Wrench**:
– A tool for loosening and removing the wheel lug nuts.

– **Socket Set**:
– Includes various socket sizes (typically metric) for removing bolts and nuts on the control arm.

– **Ratchet and Extensions**:
– Used with the socket set to provide leverage and reach tight spots.

– **Torque Wrench**:
– Ensures that all bolts are tightened to the manufacturer’s specified torque settings upon reassembly.

– **Pry Bar**:
– Helpful for manipulating components and providing leverage when needed.

– **Hammer or Mallet**:
– Used to tap out bolts or components that may be stuck or seized.

– **Ball Joint Separator**:
– A specialized tool that helps detach the ball joint from the control arm safely.

– **Grease**:
– For lubricating any moving parts upon reinstallation to ensure smooth operation.

### Replacement Process:

– **Preparation**:
– Park the vehicle on a flat surface, engage the parking brake, and place wheel chocks behind the rear wheels.

– **Lifting the Vehicle**:
– Use the jack to lift the front of the vehicle and place jack stands under the vehicle’s frame for safety.

– **Removing the Wheel**:
– Use the lug wrench to loosen and remove the lug nuts, then take off the wheel to access the control arm.

– **Identifying the Control Arm**:
– Locate the control arm, which connects the wheel assembly to the chassis and allows for vertical movement of the wheel.

– **Disconnecting the Ball Joint**:
– Use the ball joint separator to detach the ball joint from the control arm. If necessary, tap the separator gently with a hammer to free the joint.

– **Removing Control Arm Bolts**:
– Using the socket set, remove the bolts securing the control arm to the vehicle’s frame and the subframe. Keep track of the hardware for reinstallation.

– **Removing the Old Control Arm**:
– Once all bolts are removed, carefully take out the old control arm. You may need to maneuver it slightly to free it from adjacent components.

– **Preparing the New Control Arm**:
– Compare the new control arm with the old one to ensure it is an exact match. Apply grease to the moving parts If applicable.

– **Installing the New Control Arm**:
– Position the new control arm into place, aligning it with the mounting points on the vehicle.

– **Reattaching the Control Arm**:
– Insert and hand-tighten the bolts to secure the control arm to the framedownload KIA CARENS 1.6L FIRST RS workshop manual and subframe. Make sure everything is aligned properly.

– **Reconnecting the Ball Joint**:
– Push the ball joint back into its housing and secure it with the appropriate hardware. Use the torque wrench to tighten it to the specified torque.

– **Reinstalling the Wheel**:
place the wheel back on, hand-tighten the lug nuts, and then lower the vehicle off the jack stands using the jack.

– **Final Tightening**:
– Once the vehicle is on the ground, use the torque wrench to tighten the lug nuts to the manufacturer’s specifications.

– **Testing**:
– Before taking the vehicle for a drive, double-check all bolts and connections. It is advisable to take a test drive to ensure everything is functioning correctly and that there are no unusual noises or handling issues.

– **Alignment**:
– After replacing the control arm, consider having a professional wheel alignment done, as replacing suspension components can affect vehicle alignment.

### safety Precautions:

– Always wear safety glasses and gloves during the process to protect yourself from debris and sharp edges.
– Ensure the vehicle is securely supported before working underneath it.

By following these detailed steps and using the right tools, you can successfully replace the control arm on a KIA Carens 1.6L (First RS).
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