Rebuilding the transmission on a BMW 318Ci E46 Cabriolet is a complex procedure and should only be approached by those with mechanical expertise. go here for more details on the download manual…..
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Below is a detailed guide to help you through the process, including the necessary tools and components involved.
### Tools and Equipment Needed
1. **Basic Hand Tools:**
– Socket set (metric)
– Wrench set (metric)
– Screwdrivers (flathead and Phillips)
– Pliers
– Hammer
– Torque wrench
– pry bar
2. **Specialized Tools:**
– Transmission jack or lift
– Oil drain pan
– Torque converter holding tool (optional)
– Snap ring pliers
– Clutch alignment tool (if applicable)
3. **Safety Equipment:**
– Safety glasses
– Gloves
– Mechanic’s creeper
4. **Cleaning Supplies:**
– Brake cleaner
– Rags
– Scraper
5. **Replacement Parts:**
– Gaskets and seals (including transmission pan gasket)
– Filter kit
– Clutch packs (if applicable)
– Planetary gears (if worn)
– Torque converter (if needed)
– Transmission fluid (OEM spec fluid)
### Steps for Transmission Rebuild
#### Step 1: Preparation
1. **Disconnect the Battery**: Disconnect the negative terminal to prevent electrical shorts.
2. **Lift the Vehicle**: Use a hydraulic lift or jack stands to elevate the vehicle safely.
3. **Drain Transmission Fluid**: place an oil drain pan under the transmission and remove the drain plug, allowing the fluid to drain completely.
#### Step 2: Remove the Transmission
1. **Remove Driveshaft**: Unbolt the driveshaft from the transmission and rear differential. Mark the orientation for reinstallation.
2. **Disconnect Electrical Connections**: Remove any electrical connectors attached to the transmission.
3. **Unbolt Transmission Mount**: Remove bolts securing the transmission mount to the chassis.
4. **Remove Transmission Cooler Lines**: Disconnect and cap the cooler lines to prevent fluid loss.
5. **Support the Transmission**: Use a transmission jack to support the transmission.
6. **Unbolt Transmission from Engine**: Remove the bolts securing the transmission to the engine. There may be hidden bolts, so ensure all are accounted for.
7. **Remove Transmission**: Carefully slide the transmission away from the engine and lower it to the ground.
#### Step 3: Disassemble the Transmission
1. **Remove the Transmission Pan**: Unbolt and remove the transmission pan. Clean the mating surfaces.
2. **Remove the Filter**: Take out the transmission filter, which may be held by screws or clips.
3. **Disassemble Internal Components**:
– Remove the valve body, solenoids, and any electronic components.
– Take note of the order and orientation of parts as you remove them.
– Remove clutches and bands as needed, along with the input/output shafts.
4. **Inspect Components**: Check for wear or damage on clutches, gears, and seals. Replace any worn components.
#### Step 4: Rebuild the Transmission
1. **Clean All Parts**: Use brake cleaner and rags to thoroughly clean all components.
2. **Replace Seals and Gaskets**: Install new gaskets and seals on the transmission case, pan, and any other mating surfaces.
3. **Reassemble Internal Components**:
– Install new clutches and bands in the correct order.
– Reinstall the valve body and solenoids, ensuring they are properly seated.
4. **Install New Filter**: Position the new filter in place.
#### Step 5: Reinstallation
1. **Reattach Transmission Pan**: Bolt the transmission pan back onto the transmission, ensuring a tight seal.
2. **Install Transmission**: Lift the transmission back into place using a transmission jack.
3. **Reconnect All Components**:
– Reconnect the driveshaft, cooler lines, and electrical connections.
– Install the transmission mount.
4. **Reconnect the Battery**: Reattach the negative battery terminal.
#### Step 6: Fill with Transmission Fluid
1. **Add Fluid**: Using a funnel, add the appropriate type and amount of transmission fluid through the dipstick tube.
2. **Check Level**: Start the engine and let it idle. Shift through all gears and check the fluid level. Adjust as necessary.
#### Step 7: Testing
1. **Test Drive**: Take the vehicle for a short drive to ensure proper operation. Listen for unusual noises and check for leaks.
2. **Final Checks**: After the test drive, recheck the fluid level and top off if necessary.
### Conclusion
Rebuilding a transmission can be an intricate and time-consuming process. If you feel uncertain at any point or lack the necessary tools and environment, consider consulting a professional mechanic. This guide is intended for those with significant mechanical experience, and safety should always be the top priority.
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