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I’m Tilda, your friendly neighborhood mechanic, and today we’re going to dive deep into the intricate world of automatic transmission repair, specifically for a Daewoo Korando. Now, before we get into the nitty-gritty of the task at hand, let’s ensure we have a solid understanding of what the automatic transmission does and the tools we’ll need for this repair.
### Understanding the Automatic Transmission
The automatic transmission is a complex system that allows your vehicle to change gears automatically without the need for manual shifting by the driver. It uses a series of gears, hydraulic systems, and electronic controls to provide seamless acceleration and deceleration. In the case of the Daewoo Korando, it typically features a four-speed automatic transmission, which can be a bit tricky to work on but manageable with the right tools and knowledge.
### Tools Required
Before we start, let’s gather all the necessary tools. Here’s a comprehensive list:
1. **Socket Set**: A complete set of metric sockets (10mm to 24mm) is essential for loosening and tightening the bolts that hold the transmission together. A ratchet and an extension bar will also be helpful for those hard-to-reach areas.
2. **Wrench Set**: A set of combination wrenches will help in situations where a socket can’t fit due to space constraints.
3. **Screwdrivers**: Both flathead and Phillips screwdrivers are needed for removing various components and covers.
4. **Torque Wrench**: This is crucial for ensuring that you tighten bolts to the manufacturer’s specifications, avoiding any potential damage from over-tightening.
5. **Transmission Jack**: Given the weight and bulkiness of the transmission, a transmission jack is essential for safely supporting and maneuvering the unit during removal and installation.
6. **Drain Pan**: You’ll need this to catch the old transmission fluid when you remove the pan and the fluid lines.
7. **Fluid Transfer Pump**: This will be necessary if you need to refill the transmission fluid after repairs.
8. **Clean Rags and Brake Cleaner**: For cleaning surfaces and removing old gasket material or fluid.
9. **Gasket Scraper**: This tool is essential for removing the old gasket material from the transmission case and pan.
10. **New Gaskets and Seals**: Always have replacement gaskets and seals on hand before starting any repair.
11. **Transmissions Fluid**: Ensure you have the correct type of automatic transmission fluid (ATF) specified for the Daewoo Korando.
12. **Service Manual**: While not a tool in the traditional sense, a service manual is invaluable for torque specifications, wiring diagrams, and troubleshooting tips.
### Step-by-Step Process
#### 1. Preparation
First, park the vehicle on a flat surface and engage the parking brake. It’s a good idea to disconnect the negative battery terminal to prevent any electrical shorts or issues while working on the vehicle.
#### 2. Drain the transmission Fluid
Place your drain pan under the transmission pan and carefully remove the bolts that secure the pan. Be cautious, as the fluid will begin to drain out once you loosen the pan. Allow it to drain completely before proceeding.
#### 3. Remove the transmission Pan
Once the fluid has drained, continue to remove the pan by carefully prying it away from the transmission housing. Use your gasket scraper to remove any old gasket material from both the pan
and the transmission case.
#### 4. Inspect the Filter
With the pan removed, you’ll usually find a transmission filter that may need replacement. This filter helps to catch debris and contaminants in the fluid. Remove the old filter and replace it with a new one, ensuring it fits snugly into its housing.
#### 5. Inspect for Damage
Take a good look at the internal components of the transmission. Check for any signs of wear, such as burnt clutches, broken gears, or damaged seals. This step may require you to consult your service manual for specific inspection points.
#### 6. Reassemble the Transmission
Once you’ve made the necessary inspections and completed any repairs (which may involve replacing clutches, solenoids, or other components), it’s time to reassemble. Start by installing a new gasket on the transmission pan. Carefully position the pan back onto the transmission and secure it with bolts, using your torque wrench to tighten them to the manufacturer’s specifications.
#### 7. Refill transmission Fluid
Using your fluid transfer pump, refill the transmission with the appropriate amount of new ATF through the dipstick tube (if applicable). Refer to your service manual for the correct fluid type and capacity.
#### 8. Test the Transmission
Reconnect the negative battery terminal, start the engine, and allow it to idle. Shift through all the gears, ensuring everything feels smooth and responsive. Check for any leaks under the vehicle.
### Conclusion
And there you have it! That’s a detailed overview of how to perform automatic transmission repair on a Daewoo Korando. Remember, while this guide provides a thorough explanation, always refer to the vehicle’s service manual for specific instructions and torque specifications. Working on an automatic transmission can be quite the task, but with patience and the right tools, you can tackle it successfully. Happy repairing!
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