Replacing suspension bushings on a Daihatsu Charade (or any vehicle) is a task that requires some mechanical knowledge, patience, and the right tools. Read more about it and download the manual now……
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Below, I’ll explain the process step by step, assuming no prior knowledge.
### What Are suspension Bushings?
Suspension bushings are rubber or polyurethane components that connect various parts of the suspension system. They help absorb shocks from the road and reduce vibrations, allowing for a smoother ride. Over time, these bushings can wear out and cause problems such as noise, poor handling, or uneven tire wear.
### Tools and Materials Needed
1. **Tools:**
– Jack and jack stands
– Socket set (metric)
– Wrench set (metric)
– Pliers
– Hammer
– Torque wrench
– Pry bar (optional)
– Bushing removal tool or a vice (optional)
2. **Materials:**
– New suspension bushings (make sure they are the correct size for your Daihatsu Charade)
– Grease (for lubricating the new bushings)
– Safety goggles
– Gloves
### Safety First
1. **Park the Vehicle:** Ensure the car is on a flat surface and in park (or in gear if it’s a manual).
2. **Wear Safety Gear:** Put on safety goggles and gloves to protect yourself.
### Step-by-Step Guide to Replace suspension Bushings
#### Step 1: Lift the Vehicle
1. **Loosen the Lug Nuts:** Before you jack up the car, slightly loosen the lug nuts on the wheels where you will be working. Do not remove them completely yet.
2. **Jack Up the Car:** Use the jack to lift the car from the front or rear, depending on which bushings you are replacing. Look for a solid frame point to lift from.
3. **Secure with Jack Stands:** Once the car is lifted, place jack stands under the vehicle for safety. never work under a car supported only by a jack.
4. **Remove the Wheels:** Now remove the lug nuts completely and take off the wheels. This will give you access to the suspension components.
#### Step 2: Identify the Bushings to Replace
1. **Locate the Bushings:** Depending on the bushing you are replacing (e.g., control arm bushings, sway bar bushings), find where they are located. You might need to consult a repair manual or online resources for your specific model.
2. **Inspect the Bushings:** Check to see if they are cracked, torn, or have excessive play. If they look worn, it’s time to replace them.
#### Step 3: Remove the Old Bushings
1. **Remove the suspension Component:** Depending on where the bushings are located, you may need to remove the entire component (like a control arm or sway bar). Use your socket and wrench set to remove the bolts holding it in place. Keep track of the order and location of the bolts.
2. **Remove the Old Bushings:**
– If the bushings are pressed in, you may need a bushing removal tool or a vice to push them out. Alternatively, you can use a hammer and a socket that fits over the bushing to tap it out carefully.
– Sometimes, you can cut the old bushing with a utility knife if it’s particularly stubborn, but be careful not to damage the surrounding metal.
#### Step 4: Install the New Bushings
1. **Prepare the New Bushings:** Apply a small amount of grease to the new bushings to help them fit
and to reduce friction.
2. **Insert the New Bushings:**
– If the bushings are pressed in, use the removal tool or a vice to press them into place.
– Ensure they are seated properly and align with the holes of the suspension component.
3. **Reattach the suspension Component:** Once the new bushings are in, reattach the suspension component to the vehicle. Make sure to use the correct torque specifications for the bolts, which you can find in a service manual or online.
#### Step 5: Reassemble and Test
1. **Reattach the Wheels:** Put the wheels back on and hand-tighten the lug nuts.
2. **Lower the Vehicle:** Carefully remove the jack stands and lower the vehicle back to the ground.
3. **Torque the Lug Nuts:** Once the car is on the ground, use the torque wrench to tighten the lug nuts fully to the manufacturer’s specifications.
4. **Test the Suspension:** Before driving, gently bounce the vehicle to ensure everything is working correctly. Listen for any unusual noises that may indicate a problem.
### Conclusion
Replacing suspension bushings is a rewarding task that can improve your vehicle’s handling and ride quality. Take your time, follow the steps carefully, and don’t hesitate to seek help or refer to a repair manual if you get stuck. If you’re not confident in your ability to do the job, consider consulting a professional mechanic. Happy repairing!
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