Download KIA Sorento 3.8L 2008 Workshop Service Repair Manual –

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Adjusting the valves on a KIA Sorento with a 3.8L engine might seem a bit complicated at first, but I’ll break it down step by step. Valve adjustment is important for ensuring that the engine runs smoothly and efficiently. Over time, the clearance between the valve and the rocker arm can change, which can affect engine performance. This process is also referred to as “valve clearance adjustment.”

### Tools and Materials Needed:
1. **Basic Tools:**
– Socket set (including a ratchet and various socket sizes)
– Torque wrench
– Screwdrivers (flathead and Phillips)
– Pliers
– Wrenches
– Allen keys (if needed)

2. **Specialized Tools:**
– Feeler gauge (to measure clearance)
– Valve adjustment tool (if required)

3. **Replacement Parts:**
– New valve cover gasket (recommended if you’re removing the valve cover)

4. **Safety Equipment:**
– Safety glasses
– Gloves

### Steps to Adjust Valves

#### 1. **Preparation:**
– **Park the Vehicle:** Make sure the vehicle is on a flat surface and the engine is cool.
– **Disconnect the Battery:** Safety first! Disconnect the negative terminal of the battery to avoid any electrical issues.

#### 2. **Remove Components:**
– **Remove Engine Cover:** If your Sorento has an engine cover, remove it using the appropriate tools.
– **Remove the Valve Cover:**
– Remove any components blocking access to the valve cover, like air intake hoses or brackets.
– Unbolt the valve cover using a socket wrench. Make sure to keep track of the bolts and their positions.
– Carefully lift the valve cover off. If it’s stuck, gently tap it with a rubber mallet to loosen it.

#### 3. **Set Engine to top Dead Center (TDC):**
– **Locate the Crankshaft Pulley:** Find the crankshaft pulley at the bottom of the engine.
– **Rotate the Engine:** Use a socket on the crankshaft bolt to rotate the engine clockwise until the timing mark on the crankshaft pulley lines up with the TDC mark on the timing cover. This ensures that the pistons are at the top of their stroke in the first cylinder.

#### 4. **Check Valve Clearance:**
– **Identify Valves:** Each cylinder has two valves (intake and exhaust). You will need to check the clearance for both.
– **Use the Feeler Gauge:**
– Insert the proper thickness feeler gauge between the valve stem and rocker arm. The specifications for the valve clearance should be available in your service manual.
– If the feeler gauge fits snugly, the clearance is correct. If it’s too loose or too tight, you’ll need to adjust.

#### 5. **Adjust Valve Clearance:**
– **Loosen the Lock Nut:** Use the appropriate wrench to loosen the lock nut on the rocker arm.
– **Adjust the Screw:** Turn the adjustment screw to increase or decrease the clearance. You will need to refer to your service manual for the exact specifications.
– **Recheck with Feeler Gauge:** After making the adjustment, check again with the feeler gauge to ensure it’s within the specified range.
– **Tighten the Lock Nut:** Once the clearance is set, hold the adjustment screw in placedownload KIA Sorento 3.8L workshop manual and tighten the lock nut securely.

#### 6. **Repeat for All Valves:**
– Move to the next cylinder and repeat the process until all valves have been adjusted.

#### 7. **Reassemble the Engine:**
– **Reinstall the Valve Cover:** Place a new gasket on the valve cover (if you replaced it) and bolt it back onto the engine.
– **Reconnect Any Components:** Reattach any hoses or brackets that were removed to access the valve cover.
– **Reconnect the Battery:** Reattach the negative terminal of the battery.

#### 8. **Final Checks:**
– **Start the Engine:** Turn on the engine and listen for any unusual noises. It should run smoothly.
– **Check for Leaks:** Inspect around the valve cover for any oil leaks.

### Conclusion
That’s it! You’ve successfully adjusted the valves on your KIA Sorento 3.8L engine. Taking your time and following each step carefully is essential, especially if you’re new to this process. If at any point you feel unsure, don’t hesitate to consult a professional mechanic or refer to the vehicle’s service manual for more detailed specifications.
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