Download 1996 Mazda Protege Service Repair Workshop Manual –

service manual
Replacing the lower control arm on a Mazda Protege is a task that can seem daunting to a beginner, but with careful attention and the right tools, you can successfully complete it. Click to explore details and download the manual……


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Below, I’ll break down the process step by step, and I’ll explain the terminology and tools you’ll need along the way.

### Tools and Materials Needed

1. **Tools:**
– Jack and jack stands (or a hydraulic lift if available)
– Lug wrench (to remove wheel nuts)
– Socket set (including metric sockets)
– Wrench set (metric)
– Torque wrench
– Hammer or mallet
– Pry bar
– Pliers (needle-nose recommended)
– Ball joint separator (optional, But helpful)
– Screwdriver
– Safety glasses
– Gloves

2. **Materials:**
– New lower control arm (make sure it’s the right part for your Mazda Protege)
– New bolts and nuts (if not included with the control arm)
– Grease (for the ball joint and bushings, if necessary)
– Brake cleaner (to clean any dirt or grime)

### Safety First

Before you start, make sure you’re working in a safe environment. Wear safety glasses and gloves to protect your eyes and hands. Ensure the car is parked on a flat surface, and set the parking brake.

### Step-by-Step Instructions

#### 1. **Preparation**

– **Loosen the Lug Nuts:** Before lifting the car, use the lug wrench to loosen the lug nuts on the front wheel (the side where you’re replacing the control arm) slightly, But do not remove them yet.

#### 2. **Lift the Car**

– **Jack the Car Up:** Position the jack under the car’s designated jack point (consult the owner’s manual if unsure) and lift the car until it is high enough to place jack stands underneath.

– **Secure the Car:** Once the car is lifted, place jack stands under the frame to support it securely. Never work under a car supported only by a jack.

#### 3. **Remove the Wheel**

– **Take Off the Wheel:** Now that the car is secure, remove the lug nuts completely and take off the wheel. This will expose the suspension components.

#### 4. **Locate the Lower control Arm**

– **Identify the control Arm:** The lower control arm is a big metal part that connects the wheel assembly to the car’s chassis. It usually has bushings on both ends and a ball joint.

#### 5. **Remove the Lower control Arm**

– **Disconnect the Ball Joint:** Locate the ball joint where the lower control arm connects to the steering knuckle. There may be a nut holding it in place. Use the socket and wrench to remove this nut. If the ball joint is stuck, you may need to gently tap it with a hammer or use a ball joint separator.

– **Remove the control Arm Bolts:** There will be bolts connecting the control arm to the chassis. Use your socket set to remove these bolts. Keep track of where each bolt goes.

– **Remove the control Arm:** Once all the bolts are removed, carefully pull the lower control arm away from the vehicle. You might need to wiggle it a bit to free it from its position.

#### 6. **Install the New Lower control Arm**

– **Position the New control Arm:** Take your new lower control armdownload Mazda Protege workshop manual and position it where the old one was. Make sure it fits correctly into place.

– **Reattach the Bolts:** Start threading the bolts back into place, But do not fully tighten them yet. Just get them snug.

– **Reconnect the Ball Joint:** Align the ball joint with the steering knuckle and secure it with the nut. Tighten it according to the specifications (check your service manual for the correct torque values).

#### 7. **Finalizing the Installation**

– **Tighten All Bolts:** Using a torque wrench, tighten all the bolts to the manufacturer’s specifications. This is important for safety and proper handling.

#### 8. **Reinstall the Wheel**

– **Put the Wheel Back On:** Place the wheel back onto the hub and hand-tighten the lug nuts.

#### 9. **Lower the Car**

– **Remove the Jack Stands:** Carefully lower the car back to the ground using the jack, and then remove the jack stands.

#### 10. **Tighten Lug Nuts**

– **Fully Tighten Lug Nuts:** Once the car is on the ground, use the lug wrench to tighten the lug nuts in a crisscross pattern to ensure even tightness.

#### 11. **Test Drive**

– **Test the Repair:** Before you drive too far, take a short test drive to ensure that everything feels correct. Listen for any unusual noises and check for any signs of issues.

### Conclusion

That’s it! You’ve successfully replaced the lower control arm on your Mazda Protege. Always remember to check your work and consult your vehicle’s service manual for specific torque settings and other details Related to your car model. If you’re unsure about any steps, don’t hesitate to seek help from a more experienced mechanic or a professional. Good luck!
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