Download 2002 Mercedes-Benz S-Class S350 (W220) OEM Download Service & Repair Manual Software –

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Replacing the shift solenoid on a Mercedes-Benz S-Class S350 (W220) involves several steps and requires specific tools and components. manual download, click here to get it…..


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Below is a detailed guide on how to perform this replacement.

### Components Needed

1. **New Shift Solenoid**: ensure you have the correct OEM part for your specific model.
2. **Transmission Fluid**: Recommended fluid for your transmission.
3. **Gasket or Sealant**: Depending on the solenoid location, a new gasket may be required.
4. **Tools**:
– Socket set (including 10mm, 13mm, and possibly other sizes depending on your model)
– Torque wrench
– Screwdrivers (Flathead and Phillips)
– Pliers
transmission fluid pump (optional but recommended)
– Jack and jack stands (or a lift)
– Safety goggles and gloves

### Procedure

1. **Preparation**:
– Park the vehicle on a flat surface and set the parking brake.
– Disconnect the battery by removing the negative terminal to ensure safety while working on electrical components.

2. **Lifting the Vehicle**:
– Use a jack to lift the front of the vehicle and secure it with jack stands. This will provide access to the transmission area.

3. **Accessing the Transmission**:
– Depending on the location of the shift solenoid, you may need to remove the transmission pan or access a cover on the transmission.
– If required, drain the transmission fluid by removing the drain plug or by carefully removing the transmission pan. Use a container to catch the fluid.

4. **Removing the transmission Pan (if applicable)**:
– Unscrew the bolts holding the transmission pan in place using a socket wrench.
– Carefully lower the pan and set it aside. Be cautious of any remaining fluid that may spill.

5. **Locating the Shift Solenoid**:
– The shift solenoid is typically located inside the transmission or on the side, depending on the model. refer to the service manual for exact location details.
– Identify the electrical connector and the bolts securing the solenoid in place.

6. **Disconnecting the Solenoid**:
– Carefully disconnect the electrical connector from the solenoid. You may need to release a locking tab.
– Remove the bolts securing the solenoid using the appropriate socket.

7. **Removing the Old Solenoid**:
– Once the bolts are removed, gently pull out the old solenoid. It may require a slight twist or wiggle to release it from its seat.

8. **Installing the New Solenoid**:
– Take the new solenoid and Insert it into the same position as the old one. ensure it seats properly.
– Secure the solenoid with the bolts and torque them to the manufacturer’s specifications (usually provided in the service manual).

9. **Reconnecting the Electrical Connector**:
– Attach the electrical connector to the new solenoid, ensuring it clicks into place securely.

10. **Reinstalling the transmission Pan (if applicable)**:
– If you removed the transmission pan, clean the mating surface of the pandownload Mercedes Benz S Class S350 W220 OEM workshop manual and the transmission.
– Install a new gasket if required, or apply sealant as recommended.
– Reattach the transmission pan and torque the bolts to the specified values.

11. **Refilling transmission Fluid**:
– Using a transmission fluid pump, refill the transmission with the appropriate fluid through the dipstick tube or fill port. Check the owner’s manual for the correct fluid type and capacity.
– Start the engine and allow it to reach operating temperature, then cycle through the gears to ensure fluid circulation.

12. **Final Checks**:
– Check for leaks around the solenoid and transmission pan.
– Reconnect the battery.
– Take the vehicle for a short test drive to ensure proper operation of the transmission.

13. **Scan for Codes**:
– After the installation, it’s advisable to use a diagnostic scanner to check for any error codes related to the transmission.

### Important Tips

– Always consult the vehicle’s service manual for specific details related to your model.
– Take photos during disassembly to assist with reassembly.
– Be cautious of hot fluid and sharp edges when working around the transmission area.
– If unsure about any step, consider consulting a professional mechanic.

This guide provides a comprehensive overview of the shift solenoid replacement process on a Mercedes-Benz S-Class S350 (W220). Always prioritize safety and accuracy during any automotive repair.
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