Download 2002 MITSUBISHI TRITON All Models Service and Repair Manual –

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It’s a pleasure to guide you through the intricacies of air suspension repair on a Mitsubishi Triton. Air suspension systems are fascinating pieces of engineering that provide a smooth ride and adjustable height, making them particularly beneficial for vehicles like the Triton, which are often used for both work and leisure. So, let’s dive into the details step by step, including the tools you’ll need for the job.

### Understanding Air Suspension

Before we start with the repair process, it’s essential to understand how air suspension works. Unlike traditional coil spring systems, air suspension uses air-filled bags (air springs) to support the vehicle’s weight and absorb shock. This system allows for adjustable ride height, which can be particularly useful when carrying heavy loads or towing.

### Tools and Materials Required

1. **Basic Hand Tools**:
– **Socket Set**: A comprehensive metric socket set (usually 8mm to 19mm) is crucial for removing and installing bolts and nuts.
– **Ratchet and Extensions**: A 3/8″ ratchet with extensions will help you reach bolts in tight spaces.
– **Wrenches**: An adjustable wrench and a set of combination wrenches will be helpful for various sizes of nuts and bolts.
– **Screwdrivers**: A flathead and Phillips head screwdriver for various clips and fasteners.

2. **Specialized Tools**:
– **Air Suspension Tool Kit**: This may include specific tools designed for removing air lines and fittings without damaging them.
– **Torque Wrench**: A torque wrench is essential for applying the correct amount of torque to bolts to ensure nothing is over or under-tightened.
– **Pliers**: Needle-nose pliers will assist in gripping and pulling air line fittings.
– **Cutters**: For cutting any air lines if necessary.

3. **Safety Equipment**:
– **Safety Glasses**: Protect your eyes from debris.
– **Gloves**: Keep your hands safe and clean during the process.

4. **Replacement Parts**:
– **Air Springs**: If you’re replacing the air bags, ensure you have the correct part number for your Mitsubishi Triton model.
– **Air Lines**: If they show signs of wear or damage, have new air lines ready.
– **Fittings and Connectors**: Having a variety of fittings will ensure you can replace any that are damaged.

5. **Air Compressor or Pump**: To fill the air bags, you’ll need an air source. This can be the onboard air compressor if your Triton is equipped with one or a portable air compressor.

### Step-by-Step Air Suspension Repair

#### Step 1: Safety First!

Before you start any work, ensure the vehicle is parked on a flat surface, and the parking brake is engaged. It’s also a good idea to disconnect the battery to avoid any electrical issues while working on the air suspension system.

#### Step 2: Raise the Vehicle

Using a hydraulic floor jack, lift the rear of the Mitsubishi Triton. Place jack stands under the vehicle’s frame to securely support it. Never rely solely on the hydraulic jack for support.

#### Step 3: Inspect the Air Suspension System

Take a moment to visually inspect the air springs, air lines, and fittings. Look for any obvious signs of damage, like cracks in the air bags or leaks in the air lines. If you suspect a leak, you can spray soapy water on the connections; bubbling indicates a leak.

#### Step 4: Removing the Air Springs

Using your socket set, remove the bolts securing the air springs to the vehicle’s frame and suspension. Carefully disconnect the air lines from the air springs using the air suspension tool kit. Be mindful of the air pressure; if the bags are inflated, relieve pressure before disconnecting.

#### Detailed Removal Process:
– **Disconnect the Air Lines**: Use needle-nose pliers to gently pull the clips that secure the air lines. Make sure to have a towel or small container ready, as some air may escape.
– **Unbolt the Air Springs**: Using the ratchetdownload MITSUBISHI TRITONModels workshop manual and appropriate socket, remove the bolts holding the air springs. Keep the bolts in a safe place, as you will need them for reinstallation.

#### Step 5: Install New Air Springs

Now, take your new air springs and position them in place. ensure that they are correctly aligned with the mounting brackets. Reattach the air lines to the new air springs, ensuring they are secure and leak-free.

#### Step 6: Reattach the Hardware

Using your torque wrench, reattach the bolts to the air springs. It’s crucial to torque them to the specifications outlined in the Mitsubishi Triton service manual. This ensures that everything is secure and functions properly.

#### Step 7: Refill the Air Suspension System

Once everything is reattached, it’s time to refill the air suspension system. Use your air compressor or onboard air system to inflate the air springs to the recommended pressure.

#### Step 8: Check for Leaks

After inflating, check all connections and fittings again for any leaks using the soapy water method. If bubbles appear, you may need to tighten the fittings further or replace them if they are damaged.

#### Step 9: lower the Vehicle

Carefully lower the vehicle back to the ground using the hydraulic floor jack. Once it’s on the ground, remove the jack stands and ensure the vehicle is stable.

#### Step 10: Test Drive

Finally, take your Mitsubishi Triton for a test drive. Pay attention to how it feels; the ride should be smooth, and you should not notice any unusual noises. Also, monitor the air suspension system to ensure it maintains the proper height and pressure.

### Conclusion

Air suspension repair on your Mitsubishi Triton is a rewarding task that requires attention to detail and a thorough understanding of the system. By following these steps and using the correct tools, you can ensure the repairs are done efficiently and safely. Remember, if at any point you feel unsure, consult a professional mechanic to assist with the repair. Happy fixing!
The control arm bushing is a critical component of a vehicle’s suspension system, playing a vital role in maintaining the overall stability and handling of the vehicle. It is typically made from rubber or polyurethane and is designed to connect the control arm to the vehicle’s chassis. The control arm itself is a pivotal part of the suspension, allowing for the up-and-down movement of the wheels while also aiding in steering and overall vehicle dynamics.

The bushing serves as a cushion or dampening element that absorbs shocks and vibrations from the road, helping to minimize noise and providing a smoother ride. It allows for controlled movement of the control arm while also isolating the chassis from the harsh impacts associated with driving. This isolation is essential for enhancing passenger comfort and prolonging the life of other suspension components.

Over time, control arm bushings can wear out due to factors such as exposure to road debris, harsh weather conditions, and the stresses of normal driving. A worn bushing can lead to a variety of issues, including increased road noise, a loss of handling precision, and uneven tire wear. Replacing worn control arm bushings is crucial for maintaining optimal vehicle performance, ensuring safety, and enhancing the driving experience. Regular inspections of the suspension system, including the control arm bushings, are recommended to detect any signs of wear and tear early on.