Download Porsche 944 944S 944S2 Workshop Manual –

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Coil spring replacement on a Porsche 944, including the 944S and 944S2 models, requires careful attention to detail and safety. go here for more information on the download manual…..


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Here’s a detailed guide to help you through the process:

– **Gather required Tools and Materials**
– **Spring Compressor Tool**: A specialized tool designed to safely compress coil springs, making it easier to remove and install them.
– **Jack and Jack Stands**: Use a hydraulic jack to lift the vehicle and jack stands to securely support it while you work underneath.
– **Socket Set**: A complete set of metric sockets to remove bolts and nuts.
– **Wrench Set**: A combination of ratcheting and non-ratcheting wrenches for various fasteners.
– **Torque Wrench**: To ensure all bolts are tightened to the manufacturer’s specifications during reassembly.
– **Pry Bar**: Useful for leveraging components apart if they are stuck.
– **Safety Glasses and Gloves**: Protect your eyes and hands while working.

– **Prepare the Vehicle**
– **Park on a Level Surface**: Ensure the vehicle is on a stable and level area to prevent it from rolling.
– **Disconnect the Battery**: To avoid any electrical issues while removing suspension components, disconnect the negative terminal of the battery.
– **Lift the Vehicle**: Use a hydraulic jack to lift the front or rear of the vehicle (depending on which springs you are replacing) and place jack stands under the chassis for security.

– **Remove the Wheel**
– **Loosen Lug Nuts**: Slightly loosen the lug nuts while the wheel is still on the ground to prevent the wheel from spinning.
– **Remove the Wheel**: Once lifted, take off the lug nuts completely and remove the wheel to access the suspension components.

– **Remove Suspension Components**
– **Identify Components**: Determine which suspension parts need to be removed to access the coil springs (e.g., strut assembly for front springs).
– **Disconnect Brake Line**: If necessary, detach the brake line bracket from the strut to prevent damage during spring removal.
– **Remove Strut Assembly**: Unbolt the strut from the steering knuckle and any top mount bolts inside the engine bay or trunk area, depending on vehicle configuration. Keep track of all fasteners.

– **Compress the Coil Spring**
– **Attach spring Compressors**: Use the spring compressor tool to safely compress the coil spring. Make sure to follow the manufacturer’s instructions for the compressor, placing it evenly on the spring.
– **Compress Gradually**: Tighten the compressors gradually and evenly to avoid bending or damaging the spring.

– **Remove the Old Coil Spring**
– **Detach spring from Strut**: Once the spring is compressed adequately, remove any retaining bolts or clips that hold the spring in place. Carefully lower the spring away from the strut assembly.

– **Install the New Coil Spring**
– **Position New Spring**: Place the new coil spring onto the strut assembly, ensuring it seats properly in the spring perch.
– **Release spring Compressors**: Carefully release the tension on the spring compressors while ensuring the spring remains properly seated.

– **Reassemble Suspension Components**
– **Reinstall Strut Assembly**: Reattach the strut to the steering knuckledownload Porsche 944 944S 944S2 workshop manual and secure it with the bolts removed earlier. Make sure to torque all bolts to the manufacturer’s specifications.
– **Reconnect Brake Line**: If you disconnected the brake line, reattach it to its bracket.

– **Reattach the Wheel**
– **Install Wheel**: Place the wheel back onto the hub and hand-tighten the lug nuts.
– **Lower the Vehicle**: Remove the jack stands and lower the vehicle back to the ground using the hydraulic jack.

– **Torque Lug Nuts**
– **Tighten Lug Nuts**: Once the vehicle is on the ground, use a torque wrench to properly tighten the lug nuts to the required specifications.

– **Repeat for Other Side (if needed)**
– If you are replacing springs on both sides, repeat the entire process for the other side.

– **Test Drive**
– **Check Alignment**: It’s wise to check the wheel alignment after replacing suspension components, as new springs can affect alignment settings.
– **Test Drive**: Take the car for a test drive to ensure everything is functioning correctly and there are no unusual noises.

By following these steps carefully, you can safely replace the coil springs on your Porsche 944, 944S, or 944S2. Always refer to your vehicle’s service manual for specific torque specifications and additional guidance.
A shock mount is a crucial component in the suspension system of a vehicle, designed to absorb and dampen vibrations and shocks that occur during driving. It serves as a connection point between the vehicle’s chassis and the shock absorber, which is responsible for controlling the movement of the suspension and ensuring a smooth ride.

The primary function of a shock mount is to isolate the vibrations generated by the road from the chassis of the vehicle, reducing noise and minimizing wear on other components. Typically made from durable materials such as rubber or polyurethane, shock mounts are engineered to withstand the stresses of the vehicle’s motion while providing flexibility to accommodate the up-and-down movement of the suspension.

Shock mounts come in various shapes and sizes, tailored to fit specific vehicle models and their suspension designs. Over time, these components can wear out due to exposure to the elements, constant flexing, and the impact of driving conditions. Signs of a failing shock mount may include excessive noise when driving over bumps, a rough ride, or uneven tire wear.

Replacing worn shock mounts is essential for maintaining optimal vehicle performance, safety, and ride comfort. Properly functioning shock mounts contribute to better handling, stability, and overall driving experience, making them an integral part of a vehicle’s suspension system.