Download Hitachi EX3600-6 Hydraulic Excavator Service Repair Manual –

repair
Replacing the battery on a Hitachi EX3600-6 Hydraulic Excavator is a straightforward process, but it’s important to follow safety precautions and the correct steps to ensure everything is done safely and correctly. Read more about it and download the manual now……


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    Assembly of HITACHI EX3600-6

Here’s a simple guide to help you through the process:

### Tools and Materials Needed:
– New battery (make sure it’s the correct model for the EX3600-6)
– Wrenches or socket set (usually 10mm or 12mm)
– Safety gloves
– Safety goggles
– Battery terminal cleaner (optional)

### Safety Precautions:
1. **Turn Off the Excavator**: Ensure the excavator is turned off and the key is removed from the ignition.
2. **Wear Safety Gear**: Put on safety gloves and goggles to protect yourself from any battery acid or accidental sparks.

### Steps for Battery Replacement:

1. **Locate the Battery Compartment**:
– The battery is usually located at the rear of the excavator, beneath a cover or a protective panel. Look for a box or compartment that houses the battery.

2. **Open the Battery Compartment**:
– If there is a cover, unfasten any latches or screws holding it in place to access the battery.

3. **Disconnect the Old Battery**:
– **Identify the Terminals**: There are two terminals on the battery: positive (+) and negative (-). The positive terminal is usually red and the negative terminal is black.
– **Remove the Negative Terminal First**: Using your wrench, loosen the nut on the negative terminal and carefully remove the cable. This reduces the risk of a short circuit.
– **Remove the Positive Terminal**: Next, loosen the nut on the positive terminal and remove the cable.

4. **Remove the Old Battery**:
– If the battery is held down By any brackets or straps, remove them using your wrench. Carefully lift the old battery out of the compartment. Be cautious as batteries can be heavy.

5. **Clean the Battery Terminals** (optional):
– If there’s any corrosion on the battery terminals or cables, you can clean them with a battery terminal cleaner or a mixture of baking soda and water. Make sure to dry them before proceeding.

6. **Install the New Battery**:
– Carefully lift the new battery into the compartment, ensuring it sits securely in place.
– Reattach any brackets or straps that hold the battery down.

7. **Connect the Terminals**:
– **Connect the Positive Terminal First**: Place the positive cable on the positive terminal and tighten the nut securely.
– **Connect the Negative Terminal**: Next, place the negative cable on the negative terminal and tighten that nut securely as well.

8. **Close the Battery Compartment**:
– Replace the cover or paneldownload Hitachi EX3600 6 Hydraulic Excavator workshop manual and secure it with latches or screws.

9. **Test the New Battery**:
– Insert the key into the ignition and start the excavator to ensure everything is functioning properly.

### Final Checks:
– Make sure there are no tools left in the battery compartment.
– Ensure all connections are tight and secure.
– Dispose of the old battery properly, according to local regulations.

### Conclusion:
Replacing the battery on the Hitachi EX3600-6 is a simple task that can extend the life of your excavator. By following these steps carefully and taking the necessary safety precautions, you can complete the job effectively. If at any point you feel uncertain, don’t hesitate to consult the operator’s manual or seek assistance from a qualified professional.
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