Download 1996 BUICK Regal Owners Manual –

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It’s Ellamae here, and today we’re going to delve into the intricate world of shift drum repair on a Buick Regal. Now, this process can be quite detailed, but don’t worry—I’ll walk you through every step, including the tools you’ll need and the fine details of each component involved. so grab your tool belt, and let’s get started!

### Tools and Materials Required:
1. **Socket Set**: A complete metric socket set (especially 10mm, 13mm, and 15mm sockets) is essential for removing bolts and nuts from the transmission and surrounding components.
2. **Ratchet Wrench**: A sturdy ratchet wrench is crucial for applying the necessary torque to fasteners.
3. **Torque Wrench**: This will ensure that you apply the correct torque specifications when reassembling parts.
4. **Screwdrivers**: Both flathead and Phillips screwdrivers will be necessary for removing various screws and clips.
5. **Pliers**: Needle-nose pliers can help in handling small clips and retaining rings.
6. **Pick Tool**: A pick tool is handy for removing O-rings and seals without damaging them.
7. **Transmissions Fluid**: You’ll need fresh transmission fluid for reassembly and to ensure smooth operation.
8. **Gasket Maker or RTV Sealant**: For sealing any joints where a gasket is not used, ensuring a leak-proof assembly.
9. **Cleaning Supplies**: Brake cleaner and shop towels will help clean any old fluid and debris.
10. **Work Light**: A bright work light will illuminate the often dimly lit areas of the Engine bay or under the vehicle.
11. **Safety Gear**: Gloves and safety goggles are important to protect yourself from sharp edges and chemical exposure.

### Step-by-Step Process:

#### Step 1: Preparation
Before we dive into the actual repair, make sure your vehicle is parked on a level surface and the Engine is turned off. Safety first! Also, disconnect the negative battery terminal—this helps prevent any electrical shorts or accidental starts.

#### Step 2: Removing the Transmission
To access the shift drum, we’ll need to remove the transmission from the Buick Regal. Start by draining the transmission fluid. You’ll find the drain plug typically at the bottom of the transmission pan. Using your socket set and ratchet wrench, carefully remove the plug and let the fluid drain into a suitable container.

Next, remove the transmission pan by loosening the bolts around its perimeter. Use the appropriate socket and wrench to avoid stripping the bolts. Once the pan is off, be prepared for residual fluid to spill out, so have your shop towels handy.

#### Step 3: Accessing the Shift Drum
With the transmission pan removed, you’ll have a clearer view of the internal components. Before we can reach the shift drum, we need to remove several parts: the valve body and the shift linkage.

Use your socket set to remove the valve body bolts, and gently lift it away from the transmission case. Be cautious here—there are often small springs and check balls that can fall out, so keep a clean workspace and organize your parts.

Next, locate the shift linkage. This often consists of a series of rods and levers connected to the shift drum. You may need to use your pliers to remove any retaining clips holding these components together. Once disconnected, keep everything organized—labeling parts can be incredibly helpful for reassembly.

#### Step 4: Inspecting the Shift Drum
Now that we have access to the shift drum, inspect it for any visible damage or wear. The drum is generally a cylindrical piece with grooves that engage with shift forks. If you notice cracks, excessive wear, or any broken components, it’s time for a replacement.

#### Step 5: Replacing or Repairing the Shift Drum
If you’re replacing the shift drum, you’ll need to order a new one that’s compatible with your Buick Regal’s transmission model. If you’re simply repairing it, you may need to smooth out any rough edges or replace any internal springs or clips that might be worn.

If you’re opting for a replacement, carefully remove the old drum by loosening any securing bolts or clips holding it in place. Install the new drum by reversing this process, ensuring it sits correctly in its housing.

#### Step 6: Reassembly
Now that your shift drum is either repaired or replaced, it’s time to put everything back together. Begin by reattaching the shift linkage, ensuring all clipsdownload BUICK Regal workshop manual and rods are secured properly.

Next, reassemble the valve body. Make sure to replace any O-rings or gaskets that were removed to prevent leaks. Use your torque wrench to tighten the valve body bolts to the manufacturer’s specifications—this is crucial for the proper function of the transmission.

Once everything is back in place, reinstall the transmission pan with a new gasket or a bead of RTV sealant to ensure a tight seal. Reinstall the drain plug as well.

#### Step 7: Refilling Transmission Fluid
Now, it’s time to refill the transmission with fresh fluid. Use a funnel to pour the new transmission fluid through the dipstick tube (if applicable). Refer to your vehicle’s manual for the correct type and amount of fluid needed.

#### Step 8: Test Drive
Reconnect the negative battery terminal and start the engine. Let it idle for a few minutes while checking for leaks. After ensuring everything is secure, take your Buick Regal for a short test drive to ensure smooth shifting and proper functionality.

And there you have it! You’ve successfully repaired or replaced the shift drum in your Buick Regal. Remember to always refer to your vehicle’s manual for specific torque specs and procedures, as these can vary by model year and transmission type. If you have any additional questions or just want to chat about cars, I’m here for you! Happy wrenching!
The Constant Velocity (CV) joint is a crucial component in the drivetrain of front-wheel drive and all-wheel drive vehicles, facilitating smooth power transfer from the Engine to the wheels. Its primary function is to transmit torque while allowing for the up-and-down movement of the suspension and the steering motion of the wheels. Unlike traditional universal joints, which can only operate effectively at certain angles, CV joints maintain a constant rotational speed regardless of the angle of the drive shaft, hence their name.

There are two main types of CV joints: the ball-type and the tripod-type. Ball-type CV joints are typically used on the outer ends of the drive shafts, connecting to the wheels, while tripod-type joints are usually found on the inner ends, connecting to the transmission. The design features multiple balls or rollers housed within a protective casing, allowing them to pivot and rotate smoothly, even at extreme angles.

CV joints are essential for maintaining vehicle performance, particularly when navigating turns, as they help reduce vibrations and enhance handling. Over time, the rubber boots that protect the CV joints from dirt and moisture can wear out, leading to potential joint failure. Regular inspection and maintenance are vital to ensure their longevity and optimal performance, as a failing CV joint can result in noticeable clunking noises, poor acceleration, or even complete loss of power to the wheels.