Download 2001-2016 SsangYong Rexton II Service & Repair Manual –

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    2005 SSANGYONG REXTON 2.7DT ENGINE TEST NMW07190 SPARE CAR PARTS AVAILABLE FOR SSANGYONG REXTON. ENGINE TESTED GOOD.

    Ssangyong Rexton Rust in Frame Part 1 Ssangyong Rexton Rust in Frame Part 1 The Rexton have rust and we will fix it fast.

Replacing the clutch plate on a SsangYong Rexton II is a task that requires some mechanical knowledge and tools, but I will break it down step by step so that even a beginner can understand the process. Before starting, ensure that you have the necessary tools and parts.

### Tools and Materials Needed:
1. **Tools:**
– Socket set (metric)
– Wrenches
– Screwdrivers
– Pliers
– Torque wrench
– Clutch alignment tool (optional but recommended)
– Jack and jack stands
– Floor creeper (optional for comfort)
– Hammer (for soft tapping)
– Brake cleaner
– Oil or grease (for lubrication)

2. **Parts:**
– New clutch plate
– New pressure plate
– Release bearing (clutch bearing)
– Clutch fork (if necessary)
any seals or gaskets that may need replacing

### Safety Precautions:
– Always wear safety glasses and gloves.
– Ensure the vehicle is on a flat surface.
– Use jack stands to securely support the vehicle when it’s lifted.
– Disconnect the negative battery terminal to prevent electrical issues.

### Step-by-Step Guide:

#### Step 1: Prepare the Vehicle
1. **Lift the Vehicle:** Use a jack to lift the front of the Rexton and place it securely on jack stands.
2. **Remove the Battery:** Disconnect the negative terminal of the battery to avoid any electrical issues while working.

#### Step 2: Remove the Transmission
1. **Remove the Gear Shift:** Depending on your vehicle, you may need to remove the Gear shift lever to access the transmission. This often involves removing screws or clips.
2. **Drain the Transmission Fluid:** Place a drain pan under the transmission and remove the drain plug to allow the fluid to drain.
3. **Disconnect the Drive Shafts:** Depending on the vehicle configuration, you may need to remove the drive shafts. This usually involves removing bolts that connect the drive shafts to the transmission and differential.
4. **Unbolt the Transmission:** Identify and remove the bolts securing the transmission to the engine. Keep track of where each bolt goes.
5. **Support the Transmission:** Use a transmission jack or a similar device to support the transmission as you remove it.
6. **Separate the Transmission:** Carefully pull the transmission away from the engine. You may need to wiggle it slightly to free it from the engine.

#### Step 3: Remove the old Clutch
1. **Inspect the Flywheel:** Once the transmission is removed, you’ll see the flywheel and the old clutch assembly. Check the flywheel for any cracks or damage.
2. **Remove the Pressure Plate:** There will be several bolts securing the pressure plate to the flywheel. Loosen and remove these bolts in a crisscross pattern to avoid warping the plate.
3. **Take Out the Clutch Plate:** With the pressure plate removed, you can now take out the old clutch plate. It may need a little wiggling to come off.

#### Step 4: Install the New Clutch
1. **Clean the Flywheel:** Use brake cleaner and a clean rag to wipe down the flywheel, making sure it’s free of oil and debris.
2. **Position the New Clutch Plate:** Place the new clutch plate onto the flywheel. If you have a clutch alignment tool, use it to ensure the clutch is centered.
3. **Attach the Pressure Plate:** Carefully position the pressure plate over the new clutch plate. Insertdownload SsangYong Rexton II workshop manual and hand-tighten the bolts in a crisscross pattern. Once they are in place, use a torque wrench to tighten them to the manufacturer’s specifications (check your service manual for the correct torque).
4. **Install the New Release Bearing:** If your release bearing is being replaced, remove the old one from the clutch fork and install the new one.

#### Step 5: Reassemble the Transmission
1. **Reconnect the Transmission:** Carefully align the transmission back to the engine and push it into place. Ensure it fits snugly and is properly aligned.
2. **Reinstall Transmission Bolts:** Start threading in the bolts you previously removed, ensuring they are tightened securely.
3. **Reconnect Drive Shafts:** Reattach the drive shafts and make sure they are secured properly.
4. **Reattach Gear Shift:** Reinstall the Gear shift lever and any other components you removed earlier.

#### Step 6: Finish Up
1. **Refill Transmission Fluid:** Replace the drain plug and refill the transmission with the appropriate type and amount of fluid.
2. **Reconnect the Battery:** Reconnect the negative terminal of the battery.
3. **Lower the Vehicle:** Remove the jack stands and lower the vehicle with the jack.
4. **Test Drive:** Take the vehicle for a test drive to ensure everything is functioning properly. Pay attention to the clutch engagement and make any necessary adjustments if needed.

### Important Notes:
– Always consult your vehicle’s service manual for specific torque settings and procedures.
– Take your time and don’t rush through the process, as proper alignment and secure fastening are critical for the clutch to work correctly.
– If at any point you are unsure, don’t hesitate to seek help from a more experienced mechanic.

Congratulations! You’ve just learned how to replace the clutch plate on a SsangYong Rexton II. Happy repairing!
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