Download 2013 SUBARU BRZ Service and Repair Manual –

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Replacing the heater core in a Subaru BRZ involves several steps and requires specific tools and parts. more details on the download manual click here…..


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Below is a detailed guide to help you through the process:

### Tools and Equipment Needed

– **Socket Set**: A complete metric socket set including various sizes (10mm, 12mm, 14mm, etc.) to remove bolts from components.
– **Ratchet and Extensions**: For reaching bolts in tight spaces.
– **Torque Wrench**: To ensure bolts are tightened to the manufacturer’s specifications.
– **Pliers**: For hose clamps and electrical connectors.
– **Screwdrivers**: Both flathead and Phillips for various screws.
– **Trim Removal Tools**: To safely remove interior panels without damage.
– **Coolant Drain Pan**: To catch coolant when draining the system.
– **Shop Vacuum or Absorbent Rags**: To clean up any spilled coolant.
– **New Heater Core**: Replacement part specific to the Subaru BRZ.
– **New Hoses and Clamps**: Recommended to replace old hoses during the process.
– **Gasket Maker or RTV Silicone**: For resealing connections where necessary.
– **Safety Glasses and Gloves**: To protect your eyes and skin during the job.

### Step-by-Step Replacement Process

– **Preparation**:
– Ensure the vehicle is parked on a level surface and the engine is cool.
– Disconnect the negative terminal from the battery to prevent any electrical issues.

– **Drain Coolant**:
place the coolant drain pan under the vehicle.
– Locate the drain plug on the radiator and remove it to drain the coolant from the system.
– Also, remove the lower radiator hose to ensure all coolant is drained.

– **Remove Dashboard Components**:
– Start by removing the center console and dashboard panels. Use trim removal tools to prevent damage.
– Unscrew and detach the air conditioning control panel, radio, and any other components obstructing access to the heater core.

– **Remove the Heater Core Housing**:
– Identify the heater core housing located behind the dashboard. It is typically secured with several bolts.
– Carefully unbolt and remove the housing. Be cautious of any electrical connectors or vacuum lines attached to it.

– **Disconnect Heater Core Hoses**:
– Locate the heater core hoses connected to the engine bay. Use pliers to loosen the hose clamps and carefully detach the hoses.
– Be prepared for residual coolant to spill out; have rags ready to clean up.

– **Remove Old Heater Core**:
– Once the hoses are disconnected, remove the heater core from its housing. It may be necessary to gently wiggle it free, as it might be seated tightly.

– **Install New Heater Core**:
– Position the new heater core into the housing, ensuring it fits securely.
– Reattach any securing clips or bolts to hold the heater core in place.

– **Reconnect Heater Core Hoses**:
– Reattach the heater core hoses in the engine bay and secure them with clamps. Ensure there are no kinks or obstructions.

– **Reassemble Dashboard Components**:
– Reinstall the heater core housing behind the dashboard, making sure all bolts are securely fastened.
– Reconnect any electrical connectorsdownload SUBARU BRZ workshop manual and vacuum lines that were detached.
– Carefully reinstall the dashboard and center console components, ensuring all screws are tightened.

– **Refill Coolant**:
close the radiator drain plug and reattach the lower radiator hose if it was removed.
– Slowly refill the cooling system with the appropriate type of coolant, following the manufacturer’s recommendations.
– Start the engine and let it run for a few minutes while checking for leaks. Add more coolant if necessary.

– **Test the Heater**:
– Once everything is reassembled and coolant levels are correct, turn on the vehicle’s heater.
– Check to ensure that hot air is being produced and that there are no leaks around the heater core.

– **Final Checks**:
– Reconnect the negative battery terminal.
– Take the vehicle for a short drive to ensure everything is functioning properly and monitor for any leaks or issues.

### Tips for Success

– Always refer to a Subaru BRZ repair manual or specific service procedures for your model year for torque specifications and detailed diagrams.
– If at any stage you feel unsure, consider consulting a professional mechanic to avoid potential damage to your vehicle.
– Make sure to dispose of old coolant properly, as it is toxic and harmful to the environment.
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