Replacing a planetary gear in a gearbox can be a complex task, especially if you have little mechanical experience. Click to explore details and download the manual……
- Mitsubishi Lancer 2000 Turbo One careful owner, 115000 Km. Always garaged. Service History. Original pain on all panels including front & rear bumpers.
- Ep4. Mitsubishi Colt Lancer 1979 Restoration Hi Kopongs! We are now changing Mags for this car. I decided to use a Lancer Cedia mags to make it look elegant and classic!
However, I can guide you through the basic steps in a simplified manner. Please remember that this is a general overview, and it’s always best to consult a repair manual specific to the Mitsubishi Colt Lancer or seek professional help if you’re unsure.
### Tools and Materials Needed:
– Basic socket set
– Wrenches
– Screwdrivers (flathead and Phillips)
– Pliers
– Torque wrench
– Replacement planetary gear set
– Gasket maker or new gasket (if applicable)
– Oil catch pan (for fluid)
– Clean rags
– Safety glasses and gloves
### Steps to Replace the Planetary Gear:
1. **Preparation**:
– **Safety First**: Ensure the car is parked on a level surface, turn off the engine, and set the parking brake. Wear safety glasses and gloves.
– **Disconnect the Battery**: Remove the negative terminal of the battery to prevent any electrical issues.
2. **Drain the Transmission Fluid**:
– Place an oil catch pan underneath the transmission pan and remove the drain plug or the pan itself to let the fluid drain out. Be careful as the fluid may be hot if the engine was recently running.
3. **Remove the Transmission**:
– **Accessing the Gearbox**: Depending on the model, you may need to remove components like the exhaust system, driveshaft, or other parts to access the gearbox.
– **Unbolt the Transmission**: Remove the bolts securing the transmission to the engine and any support brackets. You may need to use a jack to support the transmission as you detach it.
4. **Disassemble the Gearbox**:
– Once the transmission is out, place it on a clean work surface.
– Remove the outer casing of the gearbox by unscrewing the bolts that hold it together.
– Carefully take apart the gearbox to expose the planetary gear assembly. You may need to remember or document the order of the pieces for reassembly.
5. **Replace the Planetary Gear**:
– Locate the planetary gear set. Carefully remove the old planetary gears and any retaining clips or bolts.
– Install the new planetary gear set, ensuring it fits securely. Make sure to follow the order and orientation of the parts as noted during disassembly.
6. **Reassemble the Gearbox**:
– Once the new planetary gears are in place, reassemble the gearbox in the reverse order of disassembly.
– Ensure all seals and gaskets are in good condition. If they are damaged, replace them to prevent leaks.
7. **Reinstall the Transmission**:
– Carefully lift the transmission back into place
and align it with the engine.
– Reattach and tighten all bolts securely, following the manufacturer’s torque specifications.
8. **Refill Transmission Fluid**:
– Once everything is reassembled, refill the transmission with the appropriate type and amount of fluid using the dipstick tube or fill plug.
9. **Reconnect the Battery**:
– Reconnect the negative battery terminal.
10. **Test the Vehicle**:
– Start the engine and let it run for a few minutes. Shift through the gears to ensure everything is functioning correctly. Check for any leaks and listen for unusual noises.
### Final Note:
If at any point you feel overwhelmed or unsure, it’s best to seek assistance from a professional mechanic or a knowledgeable friend. Working on a car’s transmission can be complicated, and ensuring everything is done correctly is crucial for safety and performance.
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