Download Daewoo Doosan Solar 140LV-V Crawler Excavator Complete Workshop Service Repair Manual –

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Replacing the sway bar link on a Daewoo Doosan Solar 140LV V Crawler Excavator is a task that requires some basic mechanical skills and tools. I’ll guide you through the process step by step, making sure to explain everything clearly and simply.

### Tools and Materials Needed:

1. **Tools:**
wrench set (preferably metric, as most components on this machine will be in metric)
– Socket set (with a ratchet)
– Torque wrench
– Pliers
– Hammer (if needed)
– Screwdriver set
– Safety glasses
– Gloves

2. **Materials:**
– Replacement sway bar link
lubricant (like grease or penetrating oil)
– Clean rag or cloth

### Step-by-Step Guide:

#### Step 1: Safety First
– **Park the Excavator:** Ensure the excavator is parked on a flat, stable surface. Turn off the engine and engage the parking brake.
– **Use Safety Gear:** Put on safety glasses and gloves to protect yourself from any debris or sharp edges.

#### Step 2: Locate the Sway Bar Link
– **Understand its Function:** The sway bar link connects the sway bar (or stabilizer bar) to the suspension components. It helps control body roll during turns.
– **Find the Link:** The sway bar link is typically located near the suspension components, connected to the sway bar and the axle or control arms. You may need to refer to the excavator’s service manual for specific location details.

#### Step 3: Remove the old Sway Bar Link
1. **Inspect the Link:** Check for any wear, cracks, or play in the sway bar link. If it looks damaged, it definitely needs to be replaced.
2. **Loosen the Bolts:**
– Use the appropriate wrench or socket to loosen the nuts or bolts securing the sway bar link.
– If the bolts are rusted or stuck, you can apply some penetrating oil and let it sit for a few minutes to help loosen them.
3. **Remove the Link:**
– Once the nuts are loosened, remove them completely and take out the sway bar link. You may need to gently tap it with a hammer if it’s stuck.

#### Step 4: Prepare for Installation
– **Clean the Area:** Use a rag to clean the mounting surfaces where the new sway bar link will attach. This ensures a good fit and prevents dirt from causing issues.

#### Step 5: Install the New Sway Bar Link
1. **Position the New Link:**
– Take your new sway bar link and position it where the old link was attached. Ensure it aligns with the mounting holes.
2. **Secure the Link:**
– Insert the bolts through the link and into the mounting holes.
– Hand-tighten the nuts to hold the link in place initially.
3. **Tighten the Bolts:**
– Using your wrench or socket, tighten the nuts securely. Use a torque wrench to tighten them to the specifications provided in the service manual. This ensures the nuts are Not too loose or too tight, which could cause issues.

#### Step 6: Final Check
– **Inspect the Installation:** Double-check your work to make sure everything is securedownload Daewoo Doosan Solar 140LV V Crawler Excavator workshop manual and properly aligned.
– **Test the Movement:** Gently move the suspension (if possible) to ensure the sway bar link functions correctly without any obstruction.

#### Step 7: Clean Up
– **Dispose of old Parts:** Dispose of the old sway bar link properly.
– **Store Tools:** Gather your tools and store them safely.

#### Step 8: Test the Excavator
– **Start the Engine:** Once everything is cleaned up and double-checked, start the excavator.
– **Test Drive:** Take the excavator for a short test drive to ensure everything is functioning properly. Listen for any unusual noises, which could indicate a problem.

### Conclusion
Replacing a sway bar link may seem daunting at first, but by following these steps carefully, you can successfully complete the job. always refer to the specific service manual for your model for any additional details or specifications. If you’re ever unsure, don’t hesitate to ask for help from a more experienced mechanic. Good luck!
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